SPECIFICATION SHEET

MACHINE                         : - Makino MCD2016 Horizontal Machining Centre

Serial No                             : - 118

Control                               : - Makino Professional 3

Date of Manufacture           : - 2005

SPECIFICATION

Range of Movements

Table X axis                                                                                                                2000mm

Spindle Y axis                                                                                                             1600mm

Column Z axis                                                                                                                                   1500mm

Spindle centre to pallet top                                                                     50 to 1650mm

Spindle nose to pallet centre                                                                   450 to 1950mm

Pallet

Size                                                                                                                                                  1300 x 1300mm

Pallet surface – T slots                                                                                                 22mm H8 x 7

Maximum load on pallet                                                                         12,000kg

Pallet weight                                                                                                               1,500kg

Feedrate

X/Y/Z                                                       

Minimum increment                                                                                                     0.001mm

Jogging                                                                                                                                             1-4,000mm/min

Cutting                                                                                                                                              1-16,000mm/min

Rapid                                                                                                                                                16m/min

RJ 15/50 Spindle

Spindle nose                                                                                                                BT50 Big Plus

Spindle motor                                                                                                              50kw

Spindle speed                                                                                                              20-15000rpm

Automatic Tool Changer

Magazine capacity                                                                                                       99

Tool selection                                                                                                              Random

Tool shank                                                                                                                  MAS403-BT50

Maximum diameter of tool                                                                      300mm

Maximum length of tool                                                                                               700mm

Maximum weight of tool                                                                        30kg

Tool Changing Time

Tool to tool                                                                                                                  Approximately 15 seconds

Metal to metal                                                                                                             Approximately 18 seconds

Machine Accuracies

Positioning Accuracy (Full Stroke)                                                          With Scale Feedback

X axis                                                                                                                                               +/-.002

Y axis                                                                                                                                               +/-.002

Z axis                                                                                                                                                +/-.002

Index table (1 degree – standard)                                                            +/-3.0 secs per 360 deg.

B axis rotary                                                                                                                +/-3 secs per 360 deg.

Repeatability (Full Stroke)

X axis                                                                                                                                               +/-.001

Y axis                                                                                                                                               +/-.001

Z axis                                                                                                                                                +/-.001

Index table (1 degree – standard)                                                            +/- 1.5 sec

B axis rotary (optional)                                                                                                 +/- 1 sec

Air Supply

Pressure                                                                                                                      5.5kg f/cm square or more

Delivery                                                                                                                      800ltr/min

Power Supply                                                                                                              64kVA

Machine weight                                                                                                                                 Approx 32,000kg

Fanuc 16MC Standard Features

Minimum increment 0.001mm, Linear and circular interpolation (Multi-quadrant)

Automatic acceleration/deceleration, Absolute/incremental programming

Decimal point input, Main programme/sub programme

Tape code EIA/ISO automatic recognition, Work address tape format

Optional block skip, Tool length and radius compensation (200 sets)

Backlash compensation, Mirror image, Dry run, Automatic operation (tape, memory, MDI)

Single block operation, Data protection key, Background editing function

Extended part programme editing, Registered programmes (100 off)

Self-diagnostic function, Emergency stop, Ape reader with reels, Manual pulse generator

Single direction positioning, Cutter compensation mode ‘C’, Canned cycles

RS 232 C interface, Stored pitch error compensation, Friction control, Feed forward function

Helical interpolation, Skip function, Automatic corner override, Co-ordinate system rotation

Additional work offsets (48), Optional block skip addition, Programmable mirror image

T4 digit, 320 metres memory

Machine Standard Features

Makino MPC-2 (machine tool controller), Pallet changer with 2 pallets (1300 x 1300mm)

Mori scale feedback X, Y, Z axis (0.1 micron), Splash guard, Automatic spindle lubrication temperature control, Coolant supply, Rapid traverse override, Manual pulse generator

Automatic voltage regulator, Hydraulic tank unit, Machine levelling blocks and screws

Slideway lubrication, Slideway lubrication pressure check, Pallet random programme selection

ATC safety cover, Oilmatic flow detector, Pilot light, Machine light

Splash guard door interlock including shot pin solenoid, Tool offsets 200, 8 nozzle coolant

Air drier, Coolant flow detector, Coolant level indicator, Machine working meter, Column safety cover

Additional Machine Features

4th Axis Option, NC rotary table with inductosyn scale (B axis)

Spindle Attachments

25°angle spindle attachment (Rotary programmable), Fixed tilt angle 25°

Angle spindle speeds 200 to 15000 min-1, Taper DIN 69063 1/10 Taper

Spindle power source Built-in motor drive, Spindle motor output and torque 15/11 kW 3.18/18.9 N⋅m, characteristic (30 min. / cont.), Main bearings Angular type bearings, inner ø80 mm, Tool clamping Dish-spring clamp, Tool changing ATC is available

Attachment clamping Manual, stud bolt clamp, Swivel angle/C-axis ±185°

C-axis indexing unit 0.0001°, Through-spindle coolant, Tool offset function for 25°

Monitoring Functions

Automatic measuring system (AMS) (Includes 300 custom macros)

Auto non-contact tool measurement system (Moveable type)

Adaptive control and tool life monitor

Automatic splash guard for standard machine

Mist collector with joint face

Coolant/Swarf Management

Large drag conveyor for removal of high volume aluminium

Through spindle 25 litres per min @ 28 bar

Nozzle coolant 50 litres per min @ 5 bar

Overhead wash 120 litres per min @ 5 bar

Telescopic wash 120 litres per min @ 5 bar

Wash gun 20 litres per min @ 5 bar

Fanuc 16MC Options

Tape memory 1280-m, Data server function (includes buffer mode), Additional tool offset memory (200 sets), High speed skip function, Auto Z axis retract and restart, Super GI control, memory operation and DNC operation, ATC operation panel with tool number display